FJ-4596

FD-4596 Fuel Filter 10 Micron for Ford 7.3L Powerstroke

Fuel FiltersCE / ISO 9001

FD-4596 is the fuel filter element for the Ford 7.3L Powerstroke V8 in 1999 to 2003 Super Duty trucks and 2003 E-Series vans. The element is rated 10 micron at 98% efficiency, removes 96% or better of water, and uses a 300-series stainless steel case. It replaces Ford F81Z9N184AA, Baldwin PF7698 and WIX 33818, and ships with two O-rings.

$12.99/ unit · referenceMOQ:1 units
Qty
min 1 units
Tier Pricing (USD / unit)
QtyUnit Price
1+ units$12.99
10+ units🎯 Recommended$12.34
50+ units$11.04
100+ units$10.39

📋 Key Specs

Part NumberFD-4596
Filter TypeFuel filter element, drop-in
Micron Rating10 micron
Filtration98% efficiency at 10 micron and larger
Efficiency96% or better water removal
Material300-series stainless steel case
Seal2 O-rings supplied
Contents1 filter element, 2 O-rings
ApplicationFord 7.3L Powerstroke V8, 1999 to 2003

❓ FAQ

No. FD-4595 fits the 1994 to 1998 7.3L Powerstroke and is 102 mm tall by 89 mm across. FD-4596 fits the 1999 to 2003 engine with the revised bowl and cap, and it is a different element. The two are not interchangeable.

10 micron, with 98% efficiency on particles 10 micron and larger, and water removal of 96% or better. Those are the figures Ford publishes for the 7.3L element; the case is 300-series stainless steel.

No. This is the element and two O-rings only. The cap is a separate part, F81Z9G270BA, and the factory plastic cap stays in service until it cracks. An aluminium replacement cap is sold separately.

Ford F-250 through F-550 Super Duty from 1999 to 2003, E-350 Super Duty from 1999 to 2003, E-450 and E-550 from 2003, Excursion from 2000 to 2003, and F-650 and F-750 from 2000 to 2003, all with the 7.3L V8 diesel. The same element also serves the Navistar T444E.

The element can only hold water it has already caught. If the bowl is not drained, or if the tank and bulk fuel are contaminated, water returns quickly regardless of the filter. Drain the bowl into a clear container and check whether the layer is fuel-side contamination before blaming the element.

MOQ varies by product: 5–100 units for standard parts (see product page). Tier pricing decreases with volume. Custom parts usually ≥ 50 units, evaluated by process.

Stock/short-run: 7–15 days; bulk orders 20–35 days; custom 30–45 days incl. sampling. Note your deadline in the inquiry — sales will confirm capacity.

Add products to the inquiry list and submit with contact info. Sales contact you within 24h and issue a formal quotation (tier pricing + proforma invoice) within 48h. The AI assistant can pre-fill inquiries in chat.

Yes. We develop from drawings/samples and support private labeling. Process: evaluation → sampling (15–25 days) → approval → mass production.

Payment: T/T 30% deposit + 70% before shipment / L/C / Trade Assurance. Shipping: FOB Ningbo/Shanghai, CIF or DDP; EU & NA warehouses; sea/air/express.

ISO 9001 & IATF 16949; CE/UL/ATEX on key products. Every batch ships with inspection reports; third-party inspection (SGS/BV) supported.

Description

Product Overview

FD-4596 is the fuel filter element for the Ford 7.3L Powerstroke V8 diesel in 1999 to 2003 F-250 through F-550 Super Duty trucks, 2003 E-350 through E-550 vans and the 2000 to 2003 Excursion. The element drops into the fuel bowl under the factory cap and is held by that cap, sealed by two O-rings that ship in the box. It is rated 10 micron at 98% efficiency with water removal of 96% or better, and the case is 300-series stainless steel.

Key Features

10 micron at 98% — the rating Ford publishes for this 7.3L element, so the pleats match what the HEUI injectors were calibrated around.
96% or better water removal — water that reaches the bowl is held there and drained at the bowl valve instead of travelling to the injectors.
300-series stainless case — resists the corrosion that a mild steel can develops when the bowl sits with water in it.
Two O-rings supplied — both the element seal and the cap seal come in the box, so the bowl is not closed on hardened rubber.
Drop-in element — only the element and its seals are renewed; the factory cap and bowl stay on the engine.

Cross Reference

Motorcraft — FD4596, FD-4596
Ford — F81Z9N184AA, F81Z9155AA
Baldwin — PF7688, PF7698
WIX — 33518, 33818
Fleetguard — FF5418, FF5114
Donaldson — P550437
FRAM — CS8629
Luber-finer — L4596F
ACDelco — GF862
Hastings — FF1094, FF1114
Navistar — 1825864C91, 1825864C92, 1843162C91
Racor — INF4596

Specifications

Part Number — FD-4596
Filter Type — Fuel filter element, drop-in
Micron Rating — 10 micron
Filtration — 98% efficiency at 10 micron and larger
Efficiency — 96% or better water removal
Material — 300-series stainless steel case
Seal — 2 O-rings supplied
Contents — 1 filter element, 2 O-rings
Application — Ford 7.3L Powerstroke V8, 1999 to 2003

Applications

Ford F-250 and F-350 Super Duty — 7.3L V8 diesel, 1999 to 2003
Ford F-450 and F-550 Super Duty — 7.3L V8 diesel, 1999 to 2003
Ford E-350 Super Duty — 7.3L V8 diesel, 1999 to 2003
Ford E-450 and E-550 — 7.3L V8 diesel, 2003
Ford Excursion — 7.3L V8 diesel, 2000 to 2003
Ford F-650 and F-750 — 7.3L V8 diesel, 2000 to 2003
Navistar T444E — the same engine in International medium-duty chassis
Service note — drain the bowl before opening the cap; a 1 inch hex cap tool removes the lid

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